"Made in China 2025" Technology Roadmap for Key Fields (2015 Edition) was recently released. The roadmap focuses on the major needs of economic and social development and security, selects 10 major strategic industries to achieve key breakthroughs, and strives to be in the international leading position or the international advanced level by 2025. As one of the 10 major fields, the development goals, directions and key areas of CNC machine tools and robots are clear.
According to the "Roadmap", in the field of CNC machine tools and basic manufacturing equipment, by 2020, the domestic market share will exceed 70 percent ; by 2025, the domestic market share of CNC machine tools and basic manufacturing equipment will exceed 80 percent , entering the ranks of world powers in general. .
In the field of robotics for industrial computers, by 2020, the domestic market share of self-owned brand industrial robots will reach 50 percent , and the domestic market share of domestic key components will reach 50 percent . The industrial system, robot research and development, manufacturing and system integration capabilities strive to reach the world's advanced level, a new generation of robot prototypes have been successfully developed, and a certain scale of demonstration applications has been realized.
CNC-værktøjsmaskiner realiserer intelligens
CNC-værktøjsmaskiner refererer til CNC-værktøjsmaskiner med høj-hastighed, præcision, intelligens, sammensat, multi-forbindelse, netværkskommunikation og andre funktioner. Grundlæggende produktionsudstyr er en generel betegnelse for udstyr, der fremstiller forskellige maskiner og udstyr. CNC-værktøjsmaskiner og grundlæggende fremstillingsudstyr omfatter metalskærende værktøjsmaskiner, specielle værktøjsmaskiner, termisk behandlingsudstyr såsom støbning, smedning, svejsning, varmebehandling og additivt fremstillingsudstyr osv., som har grundlæggende, universelle og strategiske egenskaber.
my country has been the world's largest producer, consumer and importer of machine tool equipment for many years. In the next 10 years, the rapid development of key industries such as electronics and communication equipment, aerospace equipment, rail transit equipment, electric power equipment, automobiles, ships, construction machinery and agricultural machinery, as well as the continuous progress of new materials and new technologies Equipment presents new strategic needs and transformational challenges. The demand for CNC machine tools and basic manufacturing equipment will change from medium and low-end to low-end, from stand-alone to manufacturing cells and complete systems including robot loading and unloading and online inspection functions, from digital to intelligent, from general-purpose machine tools. Change, electronic and communication equipment manufacturing equipment will be a new demand hotspot.
In order to meet the market demand, the development goal proposed in the "Roadmap" is that by 2020, the domestic market share of CNC machine tools and basic manufacturing equipment will exceed 70 percent , and the domestic market share of standard CNC system and intelligent type will reach 60 percent and 10 percent respectively. percent , the domestic market share of spindles, screws, guide rails and other functional components will reach 50 percent ; by 2025, the domestic market share of CNC machine tools and basic manufacturing equipment will exceed 80 percent , of which the average time between failures of machine tools used in the automotive industry. Reached 2000 hours, accuracy retention reached 5 years; the domestic market share of standard CNC system and intelligent type reached 80 percent and 30 percent respectively; the domestic market share of spindle, screw, guide rail and other medium functional components reached 80 percent ; CNC machine tools Together with basic manufacturing equipment, it has entered the ranks of world powers.
According to the "Roadmap", in terms of key products, it will focus on the development of key industries such as aerospace equipment, automobiles, and electronic information equipment to develop CNC machine tools, advanced forming equipment and group process production lines. Including: electronic information equipment processing equipment, large-scale structural parts manufacturing and assembly equipment for aerospace equipment, key aero-engine manufacturing equipment, key manufacturing equipment for ship and marine engineering equipment, complete sets of processing equipment for key components of rail transit equipment, and complete sets of processing equipment for key automotive components Equipment and production lines, four major automotive process assembly production lines, large-capacity power equipment manufacturing equipment, engineering and agricultural machinery production lines and other products.
Inden for additivt produktionsudstyr vil det fokusere på gennembrud inden for effektive additive fremstillingsprocesser og komplette sæt udstyr til høj-ydeevne stor-nøglekomponenter såsom titanlegeringer, høj{{2} }styrkelegerede stål, høj-aluminiumslegeringer, høj-temperaturlegeringer, ikke-metaltekniske materialer og kompositmaterialer med en række originale teknologier. , specielle materialer og nøgleteknologier, udvikle mainstream procesudstyr drevet af lasere, elektronstråler, ionstråler og andre energikilder; overvinde flaskehalse i materialeforberedelse, printhoveder og intelligent software til at opbygge en industriel kæde.
Med hensyn til CNC-system, fokus på udvikling af multi-akse, multi-kanal, høj-præcisionsinterpolation, dynamisk kompensation og intelligent programmering, intelligente CNC-systemer med funktioner som f.eks. -overvågning, vedligeholdelse, optimering og omorganisering; levere en standardiseret grundlæggende platform til at tillade udviklere , Intervention af forskellige software- og hardwaremoduler, et åbent CNC-system med funktioner som standardgrænseflade, modularisering, portabilitet, udvidelsesmuligheder og udskiftelighed.
In terms of high-performance functional components, focus on the development of 20,000-40,000 r/min high-speed motorized spindles, multi-axis linkage spindle heads, precision gratings, high-speed and high-precision spindle bearings, 1-2 grade ball screw guides, and turntables with positioning accuracy less than 6", etc. , research and develop complete sets of equipment for precision machining, forming, testing and assembly of high-performance functional components.
I vigtige almindelige teknologier skal du fokusere på digitalt samarbejdsdesign og 3D/4D fuld fremstillingsprocessimuleringsteknologi, pålidelighed og præcisionsvedligeholdelsesteknologi af præcisions- og ultra-præcisionsværktøjsmaskiner, effektiv bearbejdnings- og formningsteknologi til komplekse profiler og vanskelige{{ 3}}at-bearbejde materialer og online testteknologi .
In terms of application demonstration projects, the intelligent upgrading project of "CNC machine tools and basic manufacturing equipment", a major scientific and technological project, the application demonstration project of aerospace high-end manufacturing equipment, the application demonstration project of key components of automotive lightweight materials and new assembly technology and equipment, and the application demonstration project of new technology and equipment for ships will be carried out. Demonstration project of ship plane/curved surface intelligent processing line application.
In terms of strategic support and guarantee, the "Roadmap" recommends that, first, establish a collaborative innovation center for common technologies of CNC machine tools, and focus on solving key restrictive technologies such as digital design technology, dynamic and static thermal characteristics test technology, and reliability and accuracy retention. The second is to set up an advanced forming process innovation center and promote the close integration of manufacturing process and manufacturing equipment.
Ny generation af robotdemonstrationsapplikation
En robot er en semi-autonom eller fuldstændig autonom maskine, der integrerer moderne produktionsteknologi, ny materialeteknologi og informationskontrolteknologi og er et repræsentativt produkt af intelligent fremstilling. Robotter omfatter industrirobotter, der bruges i produktionsmiljøer, og servicerobotter, der bruges i ikke-fremstillingsmiljøer. Blandt dem er servicerobotter opdelt i personlige/husholdningsservicerobotter, der bruges i hjemmet eller direkte betjener mennesker, og professionelle servicerobotter, der bruges i specielle miljøer i henhold til forskellige applikationsmiljøer.
In recent years, my country's robot market has developed rapidly. In 2014, China's industrial robot sales reached 56,000 units, becoming the world's largest industrial robot market. Various types of service robots for the elderly and disabled, disaster relief and public safety have begun to enter demonstration applications, and household service robots such as cleaning robots, two-wheeled self-balancing vehicles and model drones have entered the consumer market. It is estimated that by 2020, the sales volume of industrial robots will reach 150,000 units, and the number of units will reach 800,000 units; by 2025, the sales volume of industrial robots will reach 260,000 units, and the number of units will reach 1.8 million units.
In accordance with the development goals set in the "Roadmap", by 2020, my country will basically build a market-oriented, enterprise-centered, and closely integrated robotics industry system. The domestic market share of self-owned brand industrial robots has reached 50 percent , the domestic market share of domestic key components has reached 50 percent , and the mean time between failures (MTBF) of products has reached 80,000 hours; service robots are used in elderly care, rehabilitation, social services, disaster relief, etc. Realize small batch production and application in the field; make breakthroughs in the core technology of the new generation of robots; cultivate 2 to 3 leading enterprises with an annual output of more than 10,000 units and an output value of more than 10 billion yuan and international competitiveness, and create 5 to 8 leading enterprises Robot supporting industry cluster.
By 2025, a complete robot industry system will be formed, and robot RD, manufacturing and system integration capabilities will strive to reach the world's advanced level. The domestic market share of self-owned brand industrial robots has reached more than 70 percent , and the domestic market share of domestic key components has reached 70 percent . , began to be popularized and applied in people's life, social services and national defense construction, and some products were exported; a new generation of robot prototypes was successfully developed, and a certain scale of demonstration applications was achieved; 12 companies entered the world's top five.
Industrirobotter, servicerobotter og en ny generation af robotter er i fokus for den næste udvikling. Blandt dem, inden for industrirobotter, er det nødvendigt at realisere ontologiudviklingen og masseproduktionen af multi-leddede industrirobotter, parallelle robotter og mobile robotter, så indenlandske industrirobotter kan opnå skala i svejsning, håndtering, sprøjtning, forarbejdning, montage, test, ren produktion osv. integreret applikation.
Inden for servicerobotter er det nødvendigt at fokusere på udvikling af robotter inden for områderne forbrugerservice såsom ældrepleje og handicappede, husholdningsydelser, sociale offentlige tjenester, uddannelse og underholdning; fokus på udvikling af specielle robotter såsom medicinske rehabiliteringsrobotter, rumrobotter, redningsrobotter, energisikkerhedsrobotter og droner.
Inden for nye-generationsrobotter er det nødvendigt aktivt at udvikle nye-generationsrobotter, der kan opfylde behovene for intelligent fremstilling, især dem, der er kompatible med små-batchtilpasning , personlig fremstilling og fleksibel fremstilling, der kan udføre dynamiske og komplekse opgaver og kan arbejde sammen med mennesker.
Med hensyn til nøglekomponenter er det nødvendigt at fokusere på forskning og udvikling af cykloide pinwheel-reduktionsgearer til robotter, harmoniske reduktionsgearer, høj-hastigheds- og-højtydende robotcontrollere, servodrev, servomotorer til høj-præcisionsrobotter, sensorer og andre produkter. Med hensyn til sensorer er det nødvendigt at fokusere på udviklingen af ledposition, drejningsmoment, syn, taktil, lysfølsom, høj-frekvensmåling, laserforskydning og andre sensorer for at opfylde applikationsbehovene i den indenlandske robotindustri.
In terms of key common technologies, the first is to overcome the whole machine technology, improve the control performance, human-computer interaction performance and reliability performance of robot products through the serial design and batch manufacturing of robots, improve the robot load/self-weight ratio, and human-robot collaboration. Safety is the goal, and key common technologies will be tackled in stages. The second is component technology, aiming to break through the key components of robots, meet the application in the domestic market, meet the needs of key components of collaborative robots with humans, and meet the needs of key components of new robots, and carry out key common technology research in stages. The third is to integrate application technology, with the goal of improving the robot's ability to reconfigure tasks and adaptively adjust deviations, improve the robot's ability to complete complex tasks in a human-machine coexistence environment, and promote the integration of robots into human life, and carry out key common technology research in stages.
Med hensyn til applikationsdemonstrationsprojekter er det nødvendigt at fremme udviklings- og applikationsdemonstrationsprojekter af nøglekomponenter i robotter og understøtte udviklingen og industriel anvendelse af nøglekomponenter såsom reduktionsgear, controllere, servomotorer, drev og sensorer. Fremme industrirobotkerneteknologiforskning og applikationsdemonstrationsprojekter, støtte industrirobotkerneteknologi, multi-industriel robotsamarbejdsteknologi og intelligent industriel robotteknologiforskning, og fremme demonstrationsapplikationer i henhold til under-undersektorer. Fremme servicerobotteknologiforskning og applikationsdemonstrationsprojekter, fokus på at støtte udviklingen af sociale og public service-robotter til medicin, rehabilitering, ældrepleje, handicappede, redning osv., skabe et godt socialt og politisk miljø og fremme demonstration og anvendelse af indenlandske produkter. Fremme demonstrationsprojekter for talenttræning i robotteknologi, styrke konstruktionen af robotteknologi-relaterede professionelle discipliner, styrke tvær- tværfaglig-integration, styrke internationale udvekslinger og læring, fremskynde introduktionen af oversøiske høje- {5}}slut talenter, opret demonstrationswebsteder for robotteknologi, og dyrk grundlæggende talenter.
In terms of strategic support and guarantee for industrial computers, the "Roadmap" suggests that special plans for robots should be prepared, to support and promote the construction of independent innovation capabilities and independent brands of robots, and to reward enterprises or projects that have driving or outstanding contributions to industrial development, and implement them. The "Three-Year Action Plan for Enhancing the Core Competitiveness of Manufacturing Industry (2015-2017)" supports the industrialization projects of key technologies of industrial robots. Establish a robot collaborative innovation center to carry out research on robot common technologies and key technologies. Establish a robot testing and evaluation center to realize the performance testing capabilities of robots and their key components, as well as reliability and safety performance evaluation capabilities, and promote the robot evaluation and certification system. At the same time, it is necessary to strengthen the research and formulation of basic common standards, key technical standards and key application standards for robots, and actively participate in international standardization work.
